Greetings,
On March 14-15, Dave Sumner and I visited the facilities of MFJ
Enterprises in
I had visited the MFJ facilities about 17 years ago when I was the
Delta Division Director and traveled there to speak to the Starkville ARC. Dave
has never been to MFJ’s factory and Martin Jue has been asking me to come
down for quite some time and see the improvements in the facilities, so we took
advantage of the opportunity to make the trip.
I met Dave’s flight around 3:30 PM Tuesday, March 13 and we then
drove over to the Hampton Inn in
The next morning Dave and I arrived at MFJ at 9:00 AM and met Martin in
his office. Martin’s office contains quite a collection of vintage
Amateur Radio equipment and printed material. Martin asked us to step through
an entry way beyond a ceiling high bookshelf in his office where we discovered
his “private” workbench. Martin said he still loves to tinker and
design things and when it gets a little hectic he steps in there to
“play”. One very interesting thing Martin is really dedicated to at
the moment is antennas. He seems quite determined to produce effective antennas
that are small that can be utilized from apartments or hotel rooms. Given the
current situation of many hams living in antenna restricted areas, this could
prove quite beneficial to Amateur Radio. One such antenna Martin showed us was
a small tuner to which you could attach a counterpoise and a whip. It can be
configured with various whip lengths and a base or top loading coil to operate
on 7 MHz or higher. This has some interesting potential.
We began touring the MFJ offices and then moved to the manufacturing
area of the building. The manufacturing area is a basic assembly line where a
product moves down the line to the next work station and personnel perform a
specific task in the assembly process. During my previous trip many years ago,
all of the work was performed by hand. Today MFJ uses computerized and
automated equipment to place and solder surface mount components on circuit
boards and utilizes a wave soldering facility for other products.
In previous years, MFJ employed over 200 people on the assembly lines.
Each line worked on one specific product and MFJ maintained a large inventory
of products in their warehouse. Now the assembly line has been transformed, the
employees cross trained for more than one product and the inventory reduced to
practically zero. As orders arrive, they are processed and scheduled to begin
production on a specific day. For example, if orders arrived on Monday for 100
antenna analyzers, they are entered into the computer system by the front
office personnel, the system puts the production process in motion
automatically by scheduling cabinet processing at the metals facility, lining
up circuit boards and components for surface mounting then finally the
different components of the product (cabinet, completed circuit board, etc.)
begin moving down the final assembly line for completion. The 100 antenna
analyzers could then be shipped as early as Thursday or Friday of the same week
after a smooth manufacturing process with no final product inventory retained.
The process is practically identical at Ameritron, Hygain, Mirage and
Vectronics.
MFJ manufactures all of the materials for their products in-house
ranging from the metal work for cabinets, rotor housings, gears, air wound and
toroid coils, bushings, variable capacitors and cabinet labeling. As I said,
just about everything except resistors and fixed capacitors. Martin jokingly
said they thought about making those………he may not have been
joking!
We left around 4:30 PM and headed back to the hotel. It had been a very
long day that was spent on our feet most of the time, but the operation is
quite impressive. One unique thing Dave and I noticed separately from the tour
as we went around the various buildings and facilities is that Martin called
each employee by name and everyone addressed him as “Mr. Jue”. Even
Randy, Steve Pan and a few of the employees that have been with him for 30
years!
Martin and Randy met us again that evening for dinner over which we had
similar conversation as the night before.
The next morning we again met Martin at his office and discussed a
number of things about Amateur Radio and ARRL. Later in the morning Martin
wanted to take us on a tour of
For lunch Martin invited a number of the “ham” employees to
join us at Barnhill’s, a southern buffet establishment that caters to a
southern cooking style. The employees that joined us were mostly young
graduates of
After lunch, Dave and I left for the airport where I dropped him off
for his flight back to
Martin is a staunch supporter of ARRL who has made a tremendous impact on
Amateur Radio. You would be hard pressed to find an active ham that
doesn’t have at least one piece of equipment in the shack manufactured in
You will recall last summer Martin had to have heart bypass surgery.
I’m happy to report that he has recovered well and says he feels great.
His hospitality was extremely gracious and it was a trip worth taking
that strengthened the rapport with one of our major advertisers and donors.
73 Joel W5ZN